30 Tons Flake Ice for Chemical Cooling Project in Anhui, China
Located in Anhui, China, this project features a fully automated ice production and distribution system, integrating an ice machine, ice storage, silo storage system, and pneumatic conveying system. The multi-level design is tailored to the client’s existing infrastructure, with a 30-ton flake ice machine on the top level, a 10-ton automatic ice storage system in the middle, and a pneumatic ice delivery system at the bottom, ensuring rapid cooling for the chemical reactors.
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Automated control system
The automated control system is seamlessly integrated with the existing reactor control system for automated temperature regulation. The ice delivery system receives real-time temperature feedback and automatically adjusts the ice supply to maintain precise temperature control. All electrical components, including control panels and wiring, are built with fire-resistant and explosion-proof materials, adhering to strict chemical industry safety standards.
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30-ton flake ice machine
Flake ice is the ideal choice for chemical cooling application due to its non-clumping, dry and low-temperature characteristics. Its non-adhesive nature makes it suitable for long-term storage and efficient pneumatic conveying, ensuring efficiency in industrial operations.
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Automatic ice storage system
The automated ice storage system is designed with a full screw mechanism at the base, ensuring uniform ice movement and preventing accumulation. The bottom screw conveyor continuously advances the ice, keeping it dry and avoiding blockages. External motor and bearings simplify maintenance and the built-in ice crushing device effectively breaks down any formed ice clumps before discharge, maintaining a consistent and smooth ice flow.
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Ice conveying system
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Screw conveyer weighing system
The screw conveyer weighing system is engineered to deliver precise and controlled ice supply for chemical reaction cooling that enhances automation and minimizes operational risks. The ability to monitor and record ice consumption improves traceability, optimizes quality management, and maintains consistent workflow.
The pneumatic conveying system offers a highly efficient, space-saving, and eco-friendly solution for ice conveying, particularly in chemical processing applications. By utilizing controlled airflow to move ice through dedicated pipelines, the system minimizes manual handling, reduces operational costs, and prevents contamination or physical damage to the ice. Additionally, the pneumatic conveying process enables simultaneous functions such as mixing, screening, and cooling during ice delivery, enhancing process automation.
